Portable Oil Analysis Kit
The Portable Oil Analysis Kit provides comprehensive on-site testing capabilities for crude oil and refined petroleum products. This field-ready solution delivers laboratory-grade analysis in a rugged, portable package, enabling rapid decision-making without sample shipment delays.
Product Description
The OilEx Portable Oil Analysis Kit (POAK) represents a revolution in field testing technology for the oil and gas industry. This comprehensive, self-contained testing solution brings laboratory-grade analysis capabilities directly to remote locations, well sites, refineries, and pipeline stations, eliminating the costly delays and logistical challenges associated with sending samples to centralized laboratories.
Housed in a rugged, military-grade transport case, the POAK contains a suite of precision instruments and testing modules that enable operators to perform over 25 different analytical tests on crude oil, refined products, and production fluids. From basic density and viscosity measurements to sophisticated compositional analysis, the system delivers rapid results with accuracy comparable to fixed laboratory equipment.
Key Features
- Comprehensive Testing: Analyze physical properties, chemical composition, contaminants, and performance characteristics in a single platform
- Rapid Results: Complete standard test panel in under 30 minutes versus days or weeks for lab results
- Laboratory-Grade Accuracy: Precision instruments calibrated to ASTM and IP standards
- User-Friendly Interface: Guided test procedures with intuitive touchscreen operation
- Automated Analysis: Built-in algorithms interpret results and provide actionable recommendations
- Extreme Durability: Designed for harsh environments with operating range from -20°C to +50°C
- Data Connectivity: Wireless transfer of test results to central databases or cloud platforms
- Battery Operation: Up to 8 hours of continuous use on internal battery with rapid charging
Benefits
- Make informed operational decisions immediately without waiting for lab results
- Reduce production downtime by rapidly identifying and addressing fluid quality issues
- Minimize transportation costs and environmental impact of sample shipping
- Verify product quality at critical transfer points in the supply chain
- Build comprehensive historical data for trend analysis and predictive maintenance
- Enhance safety by identifying hazardous conditions before they escalate
The POAK is available in three configurations: Basic (physical properties), Standard (physical and basic chemical analysis), and Professional (comprehensive testing including trace contaminants and detailed compositional analysis). Each kit includes the analysis equipment, consumable supplies for 100 tests, comprehensive documentation, and access to OilEx's online result interpretation platform. Our support package includes initial user training, regular calibration services, and 24/7 technical assistance to ensure reliable performance in the field.
Technical Specifications
Physical
- Dimensions (Closed): 56 cm × 45 cm × 27 cm
- Weight: 18.5 kg with all modules
- Case Material: High-impact polypropylene with IP67 rating
- Operating Temperature: -20°C to +50°C
- Storage Temperature: -40°C to +70°C
- Humidity Tolerance: 0-95% non-condensing
Testing Capabilities
- Viscosity: 1-1000 cSt, accuracy ±2%
- Density/API Gravity: 0.65-1.2 g/cm³, accuracy ±0.001 g/cm³
- Flash Point: -30°C to +300°C, accuracy ±1.5°C
- Pour Point: -60°C to +50°C, accuracy ±3°C
- Water Content: 0-100%, accuracy ±0.1% (0-1%), ±0.5% (>1%)
- Total Acid Number (TAN): 0-5 mg KOH/g, accuracy ±0.1 mg KOH/g
- Salt Content: 0-500 PTB, accuracy ±5% of reading
- Particulate Contamination: ISO 4406 cleanliness code
- SARA Analysis: Saturates, Aromatics, Resins, Asphaltenes composition
- Sulfur Content: 0-5%, accuracy ±0.1% of reading
- Metals Analysis: Fe, Cu, Cr, Ni, V, Na, Ca, Zn (Professional model only)
Power & Electronics
- Battery: Lithium-ion, 24V, 10Ah, hot-swappable
- Battery Life: Up to 8 hours continuous operation
- External Power: 100-240 VAC, 50/60 Hz or 12-24 VDC
- Display: 10.1" sunlight-readable touchscreen, 1280×800 resolution
- Processor: Quad-core 2.0 GHz, 4GB RAM, 128GB storage
- Connectivity: Wi-Fi, Bluetooth 5.0, 4G LTE (optional), USB 3.0, HDMI
- Data Storage: Up to 10,000 test records with full results
Standards Compliance
- ASTM: D445, D4052, D93, D97, D6304, D664, D3230, D7596, D6591, D4294
- IP: 71, 160, 219, 15, 386, 177, 265, 500, 391
- ISO: 3104, 12185, 2719, 3016, 12937, 6619, 9733, 4406, 20847
- Safety: IEC 61010-1, CE Marked, UL Listed
- Hazardous Area: ATEX Zone 2, IECEx, Class I Div 2 (optional)
Available Configurations
| Feature | Basic | Standard | Professional |
|---|---|---|---|
| Viscosity Testing | ✓ | ✓ | ✓ |
| Density/API Gravity | ✓ | ✓ | ✓ |
| Water Content | ✓ | ✓ | ✓ |
| Flash Point | ✓ | ✓ | ✓ |
| Pour Point | - | ✓ | ✓ |
| Particulate Analysis | - | ✓ | ✓ |
| TAN/TBN | - | ✓ | ✓ |
| Salt Content | - | ✓ | ✓ |
| SARA Analysis | - | - | ✓ |
| Sulfur Content | - | - | ✓ |
| Metals Analysis | - | - | ✓ |
| Data Analytics Software | Basic | Standard | Advanced |
| Cloud Connectivity | - | ✓ | ✓ |
Applications
Crude Oil Production
Monitor the quality of produced oil directly at the wellhead to identify issues like water breakthrough, sand production, or changing oil composition. Enables rapid optimization of production parameters without waiting for laboratory analysis.
Custody Transfer Points
Verify oil quality at pipeline interconnections, loading terminals, and storage facilities to ensure compliance with specifications and contract terms. Immediately identify contamination or quality issues before accepting delivery.
Refinery Operations
Perform quick quality checks at various stages of the refining process to optimize process conditions, verify intermediate product quality, and troubleshoot issues without production delays waiting for central laboratory results.
Enhanced Oil Recovery
Monitor changes in oil properties during EOR operations to evaluate treatment effectiveness and optimize injection parameters. Particularly valuable for chemical EOR where rapid feedback on fluid compatibility is essential.
Blending Operations
Ensure proper blending of different crude oils or refined products by testing the mixture properties on-site. Allows immediate adjustments to achieve target specifications and prevent off-spec production.
Environmental Monitoring
Rapidly analyze oil samples from spill sites, produced water, or waste streams to assess environmental impact and verify compliance with discharge regulations. Essential for emergency response and remediation activities.
Case Studies
Offshore Platform Operations
A North Sea operator deployed the POAK on their offshore platform, reducing analysis wait times from 5 days to 30 minutes. Rapidly identified an increasing water content issue before it caused separator problems, saving an estimated $380,000 in potential production losses.
Pipeline Custody Transfer
A midstream company implemented POAK testing at a major receipt point, identifying a batch of crude with excessive salt content that would have damaged refinery equipment. The immediate detection prevented an estimated $1.2M in potential damage and downtime.
Remote Field Operations
An operator in Central Asia with fields 8 hours from the nearest laboratory uses the POAK to monitor well production daily instead of weekly. This increased visibility allowed them to optimize artificial lift parameters, resulting in a 7% production increase across the field.
Documentation & Resources
Video Resources
Training & Support
Every Portable Oil Analysis Kit includes comprehensive support:
- 2-day initial training program for up to 5 operators
- Annual calibration and certification service
- 24/7 technical support hotline
- Free firmware updates for the life of the product
- Access to OilEx Online Results Database for trend analysis
- Optional advanced training and certification programs
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